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Shanghai Beyond Machinery Co., Ltd
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Gold Index: 10904
Milk Processing Project Dairy Processing Plant With Stainless Steel Fermentation Tanks
| Place of Origin: | Zhejiang, China (Mainland) |
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Product Detail
50T/D DAIRY PRODUCTION LINE(YogurtGheeIce cream)
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50T/D DAIRY PRODUCTION LINE(YogurtGheeIce cream)
Figure shows ice cream ice cream processing equipment:
1. Ice cream mix preparation module containing
2. Water heater
3. Mixing and processing tank
4. Homogeniser
5. Plate heat exchanger
6. Control panel
7. Cooling water unit
8. Ageing tanks
9. Discharge pumps
10. Continuous freezers
11. Ripple pump
12. Filler
13. Manual Can filler,
14. Wash unit
DESCRIPTION
-Formulation:
The ingredients used in ice cream production are: fat;milk solids-non-fat (MSNF);sugar/non-sugar sweetener;emulsifiers/stabilisers;flavouring agents;colouring agents.
-Weighing, measuring and mixing:
Generally speaking, all dry ingredients are weighed, whereas liquid ingredients can be either weighed or proportioned by volumetric meters.
-Homogenisation and pasteurisation:
The ice cream mix flows through a filter to a balance tank and is pumped from there to a plate heat exchanger where it is preheated to 73 – 75deg for homogenisation at 140 – 200 bar, the mix is pasteurised at 83 – 85deg for about 15 seconds then cooled down to 5deg and transferred to an ageing tank.
-Ageing:
The mix must be aged for at least 4 hours at a temperature between 2 to 5degc with continuous gentle agitation. Ageing allows time for the stabiliser to take effect and the fat to crystallise.
-Continuous freezing:
•to whip a controlled amount of air into the mix;
•to freeze the water content in the mix to a large number of small ice crystals.
-Filling in cups, cones and containers;
-Extrusion of sticks and stickless products;
-Moulding of bars
-Wrapping and packaging
-Hardening and cold storage
Equipment list and technical parementers 50T/D DAIRY PRODUCTION LINE(YogurtGheeIce cream)
| FLOW NO. | NAME | SIZE | MAIN TECHNOLOGY PARAMETER | UNIT | QTY | MANUFACTURER |
| A | MILK RECEPTIONSTORAGE UNIT | |||||
| A-1 | Tanker unloading hose | 6 m | unit | 2 | Prepared by clients |
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| A-2 | Milk pump | 15T/h | SUS304,Pump lift 24M,Mechanical Seal, ABB motor | set | 1 | BEYOND |
| A-3 | twin piping filter | 15T/h | SUS304 stainless steel,two pipe,Stainless Steal Filter Element 100 Mesh | set | 1 | BEYOND |
| A-4 | flowmeter | 15T/h | 4-20mA signal output, with pulse counting | set | 1 | E+H |
| A-5 | plate-type cooler | 15T/h | SUS304,single stage,T=16,discharge milk temp is 5 | set | 1 | BEYOND |
| A-6 | milk storage tank | 20000L | SUS304 stainless steel,PU heat insulated,miller jaket ,side agitator, 960rpm, conical head,airtight manhole, breather valve,digital display thermometer,anti-eddy baffle,supporters with adjustable feet | set | 2 | BEYOND |
| A-6-a | Static Pressure Sensor | SUS304, 4-20mA signal output, range from 0-1 bar | set | 2 | LABOM | |
| A-6-b | Temperature Sensor | PT100 | SUS304, 4-20mA signal output, range from 0-200 | set | 2 | JUMO |
| A-7 | milk pump | 10T/h | SUS304 stainless steel,pump lift 24M, Mechanical Seal,ABB motor | set | 2 | BEYOND |
| A-8 | Powder & water mixer | 5T/h | material is SUS304, machinical sealing | pcs | 1 | BEYOND |
| A-9 | blending tank | 1000L | material is SUS304,insulation,with decentration agitator,conical head,sealed manhole,breather vent,sample valve,digital show thermometer,anti vortex plate, adjustable legs | pcs | 2 | BEYOND |
| A-10 | milk pump | 5T/h | material is SUS304, pump lift is 24 meters, machinical sealing | pcs | 2 | BEYOND |
| A-11 | plate heater union | 5T/h | material is SUS304, one section, heating with hot water, T1=50, automatic temperature control, with hot water barrel and hot water pump | pcs | 1 | BEYOND |
| A-12 | double pipe filters | 5T/h | material is SUS304, double pipe, stainless steel filter 100 meshes | pcs | 1 | BEYOND |
| B | PASTERLIZER, SEPARATOR, HOMOGENIZING UNIT | |||||
| B-1 | Pasteurizer | 5T/h | Plate-type pasteurizer, inlet temperature is 4, centrifugal seperation at 55, sterilzing temperature 95 , product outlet at 5, Spirax Sarco steam control system, JUMO temperature sensor, paperless recorder | set | 1 | BEYOND |
| B-2 | cream seperator | 5T/h | three phase seperation, auto residue discharge, with stainless steel control box | set | 1 | BEYOND |
| B-3 | high pressure homogenizer | 5T/h | 25Mpa, with starting box included | set | 1 | BEYOND |
| C | BUTTER PROCESSING UNIT | |||||
| C-1 | Cream storage tank | 2000L | material is SUS304,insulation,miller jacket, with decentration vertical agitator,conical head,sealed manhole,breather vent,digital show thermometer,anti vortex plate, adjustable legs | pcs | 1 | BEYOND |
| C-2 | Rotor pump | 1T/h | SUS304 stainless steel, Mechanical Seal, outlet press 0.6Mpa | pcs | 1 | BEYOND |
